Automation in Manufacturing

Revolution and innovation: the impact of R.A Jones' automation in the manufacturing sector

In the fast-paced world of manufacturing, where the balance between speed and efficiency shapes the competitive landscape, a revolution is unfolding. This transformation is driven by automation, led by companies like R.A Jones, whose innovative approaches are reshaping industry norms. Even as companies grapple with formidable challenges, the influence of R.A Jones has begun to chart a new course. 

One of the most pressing challenges facing the sector today is the widespread shortage of skilled labor. This shortfall has significantly impacted productivity and disrupted operational continuity. Additionally, there has been an exponential increase in labor costs, prompting companies to seek solutions to maintain profit margins without sacrificing quality. Lastly, demand spikes that emerge during marketing driven initiatives like Black Friday or Singles' Day, create enormous pressures on production capacities, requiring quick and flexible responses. 

Automation as a necessity for the manufacturing sector 

In such a context, automation in the manufacturing sector is no longer just an option, but a necessity. R.A Jones, a leader in the field, steps into this arena with solutions that not only address immediate needs but also forecast and adapt to future technological advances. Automated solutions free up valuable resources by reducing dependence on increasingly expensive and hard-to-find human labor. These can be reallocated to tasks that generate greater added value, enhancing quality and innovation. At the same time, labor costs are significantly reduced, and efficiency increases. Moreover, in response to fluctuations in demand peaks, automation offers a solution that ensures consistent efficiency without the need to hire temporary staff. 

The data speaks clearly. As revealed in a PWC study, in manufacturing 45% of jobs could be automated by the mid-2030s, especially those involving manual and routine activities, which account for about 50% of the tasks performed by a manufacturing operator today. Among the industries surveyed, the retail and consumer goods sector will spend the most on automation in the next five years, with 23% of executives in this segment planning to spend more than $500 million. 

Furthermore, McKinsey & Company research reveals that over the last 30 years, the average price of robots has decreased by 50%, and even more compared to labor costs. As the demand from emerging economies encourages the shift of robot production to low-cost regions, robots are likely to become even cheaper. Conversely, the cost of the workforce has steadily increased over the same three decades, almost doubling in value. 

These trends indicate that while initial investments are becoming cheaper, the cost of labor continues to rise, which should encourage a forward-looking approach. 

In this scenario R.A Jones emerges, offering a wealth of experience and a suite of cutting-edge automation solutions designed to transform challenges into significant opportunities. Our proven solutions are built on decades of expertise and continuous innovation in automation technology. 

R.A Jones: your future-proof automation partner 

R.A Jones is renowned for its automated solutions that cater to immediate production demands while being adaptable to future technological advancements across various industries including Food, Pharma & Healthcare, Personal Care, Automotive, Electronics, Home Care & Industrial and Pet Food. This versatility ensures that their innovations can meet diverse operational needs in multiple sectors. 

In addition to the well-recognized Criterion® family of end load cartoning machines, R.A Jones is launching the Celestion® family of machines, a modular automation top load cell platform, ideal for industries needing adaptable and scalable solutions for various product types and sizes. The CMV-150, a vertical cartoner – now in its 5th generation, offering lasting value since 1929 – ranges from manual loading to high-level automation, allowing customers to select the automation level that best suits their needs. This flexibility makes the product versatile across different scales of operation and suitable for multiple industries. 

The AML (Automatic Magazine Loader) manages material flows, reducing physical strain on employees and significantly increasing production line efficiency. On the other hand, the iFTs (Intelligent Flexible Transfer System) introduce a new level of flexibility on products transfers, quickly adapting to various types of count and stack configurations, demonstrating how applied intelligence can meet any operational challenge. These systems not only improve efficiency and reduce costs but also create safer and more stimulating work environments, enhancing employee satisfaction and attracting skilled talent. 

R.A Jones offers advanced automation solutions, enhancing efficiency and innovation in manufacturing. As a leader in the field, the company provides robust and adaptable solutions, essential for businesses aiming to stay competitive and resilient in a rapidly evolving technological landscape. This approach helps companies navigate changing industrial dynamics, laying the groundwork for a smarter and more efficient production environment. 

Coesia OptiMate – improve your OEE and cartoning machine usability with new intuitive HMI R.A Jones Pouch King gets Sustainable Upgrade, thanks to partnership with watttron